How We Make Dental Prosthetics at 21D?

Creating dental prosthetics is both a science and an art, requiring precision, advanced technology, and meticulous craftsmanship. At 21D, we take pride in producing high-quality medical devices designed to restore smiles and confidence. Dr. Vijay explains how 21D creates these prosthetics, ensuring optimal functionality and aesthetics for our patients.

A High-Tech Approach to Dental Prosthetics

At 21D, we design and produce medical-grade prosthetics to replace teeth lost due to various conditions. These prosthetics are not mere "teeth" but highly engineered devices created to meet exacting medical standards. Using advanced 3D printers and precision milling machines, we craft these devices with accuracy, ensuring they function seamlessly within the human body.

The Role of 3D Printed Surgical Guides

The process begins with 3D printed surgical guides, which ensure that dental implants are placed precisely where planned. These guides are custom-made for each patient and guarantee accurate implant positioning in the jawbone, which is critical for the long-term success of the prosthetics.

Deprogrammers: More Than Temporaries

Post-surgery, patients receive a device we call a "deprogrammer" rather than a "temporary." This medical device helps realign the jaw joint into its optimal position during the healing process. It’s made from medical-grade PMMA (polymethyl methacrylate) to ensure durability, comfort, and safety. Unlike conventional materials, this polymer is specifically designed for use in the human body.

Advanced Milling for Accuracy and Speed

Each prosthetic begins as a PMMA disc, selected based on the shade chosen by the patient. Using sophisticated milling machines, we craft prosthetics with unparalleled accuracy, cutting them to the precise specifications needed. This process ensures that by the time a patient leaves our clinic, they have fixed teeth that are ready to use.

The milling process takes about 3.5 hours per jaw, during which 95% of the prosthetic is completed. The final touches, including polishing and minor adjustments, ensure a perfect fit and finish.

Long-Term Prosthetics: Designed for Comfort and Durability

For the final stage, we provide long-term prosthetics, which are engineered for optimal performance. These devices combine a highly polished titanium base, which ensures hygiene and gum health, with a PMMA veneer that mimics the appearance of natural teeth.

The titanium base and PMMA veneer are designed to balance durability with flexibility, providing a "shock absorber" effect to protect the implants and jawbone from excessive stress. This ensures the prosthetics are robust enough for a normal diet while remaining comfortable to wear.

A Commitment to Patient Comfort and Adaptation

Adapting to dental prosthetics is a unique process for every patient. While some adjust within weeks, others may take months. At 21D, we support our patients throughout this adaptation period, ensuring they have the tools and guidance needed to feel comfortable and confident with their new smiles.

Why We Choose PMMA and Titanium

Our choice of materials reflects a commitment to safety, durability, and patient comfort. PMMA has been used in medical applications for decades, but its modern, pre-processed disc form allows us to create prosthetics with unmatched strength and precision. The use of titanium ensures hygiene and longevity, with its highly polished surface providing the best possible interface with gum tissue.

The 21D Difference

The prosthetics we create at 21D are not just medical devices but life-changing solutions. From the first surgical guide to the final fitting, every step is backed by advanced technology, expert craftsmanship, and a dedication to patient satisfaction.

With our state-of-the-art materials and cutting-edge processes, we aim to provide prosthetics that not only restore smiles but also enhance the quality of life for every patient.

Take the First Step Towards Your New Smile

‍Book a consultation today to learn more about how 21D can transform your smile with our advanced dental prosthetics. Experience the difference that precision, expertise, and care can make!

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